Process Safety for Engineers Familiarizes an engineer new to process safety with the concept of process safety management In this significantly revised second edition of Process Safety for Engineers: An Introduction, CCPS delivers a comprehensive book showing how Process Safety concepts are used to reduce operational risks. Students, new engineers, and others new to process safety will benefit from this book. In this updated edition, each chapter begins with a detailed incident case study, provides steps that help address issues, and contains problem sets which can be assigned to students. The second edition covers: Process Safety: including an overview of CCPS' Risk Based Process Safety Hazards: specifically fire and explosion, reactive chemical, and toxicity Design considerations for hazard control: including Hazard Identification and Risk Analysis Management of operational risk: including management of change In addition, the book presents how Process Safety performance is monitored and sustained. The associated online resources are linked to the latest online CCPS resources and lectures.
Practical guide that can be used by executives to make well-informed decisions on cybersecurity issues to better protect their business Emphasizes, in a direct and uncomplicated way, how executives can identify, understand, assess, and mitigate risks associated with cybersecurity issues Covers 'What to Do When You Get Hacked?' including Business Continuity and Disaster Recovery planning, Public Relations, Legal and Regulatory issues, and Notifications and Disclosures Provides steps for integrating cybersecurity into Strategy; Policy and Guidelines; Change Management and Personnel Management Identifies cybersecurity best practices that executives can and should use both in the office and at home to protect their vital information
Exploring methods and techniques to optimize processing energy efficiency in process plants, Energy and Process Optimization for the Process Industries provides a holistic approach that considers optimizing process conditions, changing process flowschemes, modifying equipment internals, and upgrading process technology that has already been used in a process plant with success. Field tested by numerous operating plants, the book describes technical solutions to reduce energy consumption leading to significant returns on capital and includes an 8-point Guidelines for Success. The book provides managers, chemical and mechanical engineers, and plant operators with methods and tools for continuous energy and process improvements.
Distillation Principles and Practice Second Edition covers all the main aspects of distillation including the thermodynamics of vapor/liquid equilibrium, the principles of distillation, the synthesis of distillation processes, the design of the equipment, and the control of process operation.Most textbooks deal in detail with the principles and laws of distilling binary mixtures. When it comes to multi-component mixtures, they refer to computer software nowadays available. One of the special features of the second edition is a clear and easy understandable presentation of the principles and laws of ternary distillation. The right understanding of ternary distillation is the link to a better understanding of multi-component distillation. Ternary distillation is the basis for a conceptual process design, for separating azeotropic mixtures by using an entrainer, and for reactive distillation, which is a rapidly developing field of distillation.
Another special feature of the book is the design of distillation equipment, i.e. tray columns and packed columns. In practice, empirical know-how is preferably used in many companies, often in form of empirical equations, which are not even dimensionally correct. The objective of the proposed book is the derivation of the relevant equations for column design based on first principles. The field of column design is permanently developing with respect to the type of equipment used and the know-how of two-phase flow and interfacial mass transfer.
While there are many resources available on fire protection and prevention in chemical petrochemical and petroleum plants-this is the first book that pulls them all together in one comprehensive resource. This book provides the tools to develop, implement, and integrate a fire protection program into a company or facility's Risk Management System. This definitive volume is a must-read for loss prevention managers, site managers, project managers, engineers and EHS professionals. Note: CD-ROM/DVD and other supplementary materials are not included as part of eBook file.
Siting of permanent and temporary buildings in process areas requires careful consideration of potential effects of explosions and fires arising from accidental release of flammable materials. This book, which updates the 1996 edition, provides a single-source reference that explains the American Petroleum Institute (API) permanent (752) and temporary (753) building recommended practices and details how to implement them. New coverage on toxicity and updated standards are also highlighted. Practical and easy-to-use, this reliable guide is a must-have for implementing safe building practices.
Tested and proven strategy to develop optimal automated process fault analyzers Process fault analyzers monitor process operations in order to identify the underlying causes of operational problems. Several diagnostic strategies exist for automating process fault analysis; however, automated fault analysis is still not widely used within the processing industries due to problems of cost and performance as well as the difficulty of modeling process behavior at needed levels of detail. In response, this book presents the method of minimal evidence (MOME), a model-based diagnostic strategy that facilitates the development and implementation of optimal automated process fault analyzers. MOME was created at the University of Delaware by the researchers who developed the FALCON system, a real-time, online process fault analyzer. The authors demonstrate how MOME is used to diagnose single and multiple fault situations, determine the strategic placement of process sensors, and distribute fault analyzers within large processing systems. Optimal Automated Process Fault Analysis begins by exploring the need to automate process fault analysis. Next, the book examines: Logic of model-based reasoning as used in MOME MOME logic for performing single and multiple fault diagnoses Fuzzy logic algorithms for automating MOME Distributing process fault analyzers throughout large processing systems Virtual SPC analysis and its use in FALCONEER? IV Process state transition logic and its use in FALCONEER? IV The book concludes with a summary of the lessons learned by employing FALCONEER? IV in actual process applications, including the benefits of "intelligent supervision" of process operations. With this book as their guide, readers have a powerful new tool for ensuring the safety and reliability of any chemical processing system.
This updated version of one of the most popular and widely used CCPS books provides plant design engineers, facility operators, and safety professionals with key information on selected topics of interest. The book focuses on process safety issues in the design of chemical, petrochemical, and hydrocarbon processing facilities. It discusses how to select designs that can prevent or mitigate the release of flammable or toxic materials, which could lead to a fire, explosion, or environmental damage. Key areas to be enhanced in the new edition include inherently safer design, specifically concepts for design of inherently safer unit operations and Safety Instrumented Systems and Layer of Protection Analysis. This book also provides an extensive bibliography to related publications and topic-specific information, as well as key information on failure modes and potential design solutions.
The initial Layer of protection analysis (LOPA) book published in 2001 set the rules and approaches for using LOPA as an intermediate method between purely qualitative hazards evaluation/analysis and more quantitative analysis methods. Basic LOPA provides an order-of-magnitude risk estimate of risk with fairly reproducible results. LOPA results are considered critical in determining safety integrity level for design of safety instrumented systems. This guideline clarifies key concepts and reinforces the limitations and the requirements of LOPA. The main scope of the guideline is to provide examples of CMs and ECs and to provide concrete guidance on the protocols that must be followed to use these concepts. The book presents a brief overview of Layer of Protection Analysis (LOPA) and its variations, and summarizes terminology used for evaluating scenarios in the context of a typical incident sequence. It defines and illustrates the most common types of ECs and CMs and shows how they interrelate to risk criteria as well as their application to other methods.
A unique resource for the next generation of biotech innovators Enabling everything from the deciphering of the human genome to environmentally friendly biofuels to lifesaving new pharmaceuticals, biotechnology has blossomed as an area of discovery and opportunity. Modern Biotechnology provides a much-needed introduction connecting the latest innovations in this area to key engineering fundamentals. With an unmatched level of coverage, this unique resource prepares a wide range of readers for the practical application of biotechnology in biopharmaceuticals, biofuels, and other bioproducts. Organized into fourteen sections, reflecting a typical semester course, Modern Biotechnology covers such key topics as: Metabolic engineering Enzymes and enzyme kinetics Biocatalysts and other new bioproducts Cell fusion Genetic engineering, DNA, RNA, and genes Genomes and genomics Production of biopharmaceuticals Fermentation modeling and process analysis Taking a practical, applications-based approach, the text presents discussions of important fundamentals in biology, biochemistry, and engineering with relevant case studies showing technology applications and manufacturing scale-up. Written for today's wider, more interdisciplinary readership, Modern Biotechnology offers a solid intellectual foundation for students and professionals entering the modern biotechnology industry.
It is crucial for process safety professionals to be aware of best practices for post merger integration at any level. A compilation of industry best practices from both technical and financial perspectives, this book provides a single reference that addresses acquisitions and merger integration issues related to process safety. Presently, there are limited references on how to handle acquisitions in several different CCPS publications and almost no coverage of the post-merger integration issue, so this reference fills a notable gap in the coverage.
Prevent operational incidents and reduce risks with an essential CCPS guide You can help your company reduce its operating risks by learning how to effectively manage transient operations and avoid major incidents. Startups and shutdowns, known as transient operations, can be high-risk periods for manufacturing facilities. Guidelines for Process Safety During Transient Operations offers useful guidance in preparing for the safe startup and shutdown of chemical processes.?With an understanding of the risks involved, you can work proactively to prevent fatalities, serious injuries, reduced productivity, and costly damage. This essential guide for plants provides clear examples of how to anticipate and avoid major issues. The book examines safe shutdown procedures in the event of an emergency. You will also gain direction on how to resume operations safely after an unexpected shutdown. The book supports anyone tasked with regulating and overseeing chemical plants and procedures, whether you are an engineer, manager, or government professional. Minimize operating risks through the effective management of transient operations Establish safe start-up and shutdown procedures for chemical processes Be ready to safely shut down processes in the event of an emergency Learn from real world examples of start-up or shutdown incidents Review procedures and engineering controls that help prevent or reduce the effects of incidents involving transient operations Guidelines for Process Safety comes to you from The Center for Chemical Process Safety (CCPS), which offers advanced thinking in the critical area of process safety. The organization develops technology and management practices for companies seeking to reduce hazards within the chemical and petrochemical industries.
An invaluable guide for problem solving in mass transfer operations This book takes a highly pragmatic approach to providing the principles and applications of mass transfer operations by offering a valuable, easily accessible guide to solving engineering problems. Both traditional and novel mass transfer processes receive treatment. As with all of the books in this series, emphasis is placed on an example-based approach to illustrating key engineering concepts. The book is divided into two major parts. It starts with the principles underlying engineering problems?showing readers how to apply general engineering principles to the topic of mass transfer operations. It then goes on to provide step-by-step guidance for traditional mass transfer operations, including distillation, absorption and stripping, and adsorption, plus novel mass transfer processes. Essential topics for professional engineering exams are also covered. Geared towards chemical, environmental, civil, and mechanical engineers working on real-world industrial applications, Mass Transfer Operations for the Practicing Engineer features: Numerous sample problems and solutions with real-world applications Clear, precise explanations on how to carry out the basic calculations associated with mass transfer operations Coverage of topics from the ground up for readers without prior knowledge of the subject Overview of topics relevant to the ABET (Accreditation Board for Engineering and Technology) for those taking the Professional Engineering (PE) exams Appendix containing relevant mass transfer operation charts and tables
Microchemical Engineering in Practice provides the information chemists and engineers need to evaluate the use of microreactors, covering the technical, operational, and economic considerations for various applications. It explains the systems needed to use microreactors in production and presents examples of microreactor use in different chemistries, including larger scale production processes. There are guidelines on calculating the costs and the risks of production using continuous flow microreactors. Complete with case studies, this is an essential guide for chemists and engineers interested in investigating the advantages of chemical microreactors.
A unique resource for process measurement Basic Process Measurements provides a unique resource explaining the industrial measuring devices that gauge such key variables as temperature, pressure, density, level, and flow. With an emphasis on the most commonly installed technologies, this guide outlines both the process variable being measured as well as how the relevant measuring instruments function. The benefits of each technology are considered in turn, along with their potential problems. Looking at both new and existing technologies, the book maintains a practical focus on properly selecting and deploying the best technology for a given process application. The coverage in Basic Process Measurements enables the practitioner to: Resolve problems with currently installed devices Upgrade currently installed devices to newer and better technologies Add instruments for process variables not previously measurable Evaluate device installations from a perspective of both normal process operating conditions and abnormal conditions Determine the best technology for a given set of process conditions Designed for a wide range of technical professionals, Basic Process Measurements provides a balanced treatment of the concepts, background information, and specific processes and technologies making up this critical aspect of process improvement and control.
This book presents the current carbonaceous fuel conversion technologies based on chemical looping concepts in the context of traditional or conventional technologies. The key features of the chemical looping processes, their ability to generate a sequestration-ready CO2 stream, are thoroughly discussed. Chapter 2 is devoted entirely to the performance of particles in chemical looping technology and covers the subjects of solid particle design, synthesis, properties, and reactive characteristics. The looping processes can be applied for combustion and/or gasification of carbon-based material such as coal, natural gas, petroleum coke, and biomass directly or indirectly for steam, syngas, hydrogen, chemicals, electricity, and liquid fuels production. Details of the energy conversion efficiency and the economics of these looping processes for combustion and gasification applications in contrast to those of the conventional processes are given in Chapters 3, 4, and 5.Finally, Chapter 6 presents additional chemical looping applications that are potentially beneficial, including those for H2 storage and onboard H2 production, CO2 capture in combustion flue gas, power generation using fuel cell, steam-methane reforming, tar sand digestion, and chemicals and liquid fuel production. A CD is appended to this book that contains the chemical looping simulation files and the simulation results based on the ASPEN Plus software for such reactors as gasifier, reducer, oxidizer and combustor, and for such processes as conventional gasification processes, Syngas Chemical Looping Process, Calcium Looping Process, and Carbonation-Calcination Reaction (CCR) Process. Note: CD-ROM/DVD and other supplementary materials are not included as part of eBook file.
This book helps you find innovative new technology ideas and guides you through the complete lifecycle of product innovation, including screening, funding, development, and commercialization. It gives you an edge by enabling you to start off with a solid foundation and strategy. Commercialization of Innovative Technologies focuses on three core areas that set the stage for successful commercialization: Developing and managing a strong, flexible "innovation team" of inventors, investors, technologists, and entrepreneurs; building a portfolio that spreads risk; leveraging input from technologists throughout the commercialization process.
Complemented by an estimating tool spreadsheet based on a fixed set of chemicals to assist in risk estimations, Probability of Ignition of a Released Flammable Mass converts a "best guess" to a calculated value based on available information and current technology. The text documents and explains the science and background of the technology-based approach. The tool, when populated with appropriate data, yields an estimate of the probability that a defined release of a flammable material will ignite if exposed to an ignition source. This information can be used to make risk assessments with a higher degree of confidence than estimates made before and it provides valuable information for use in the development of a facility's Emergency Response Plan.
AIChE manual updates and consolidates procedures for testing performance of distillation columns From classic distillation operations to air stripping to other separations processes, selecting the correct column for appropriate efficient, safe, and environmentally-sound operations can be an important step. The newest updated volume in AIChE's long-running Equipment Testing Procedures series, Trayed and Packed Columns: A Guide to Performance Evaluation, Third Edition provides chemical engineers, plant managers, and other professionals with helpful advice to assess and measure performance of a variety of distillation columns, including those that utilize bubble cap, sieve, valve trays, or packing material. The new book combines and updates into one user-friendly volume the best available field knowledge from previous publications on both types of distillation columns. Designed not as a single set of compulsory steps, but as a compilation of techniques, it will allow the user to select the procedure that best applies to its operating parameters. The testing steps presented can be used to assess reliable performance data on mass transfer efficiency, capacity, energy consumption, and pressure drop-information essential to effective troubleshooting of performance problems, identifying capacity bottlenecks, determining operating ranges, and a number of other routine maintenance and optimization processes. Opening with an extensive definition section, organized by topical area, the book then goes on to address: Selection of instrumentation and identification of elements to be measured Pre-test planning procedures Strategies for data collection and evaluation, including sampling procedures Pre-test, in-test, and post-test considerations (equipment, safety, process, environmental) Computation and interpretation of results, including individual breakdowns for trayed and packed columns in terms of hydraulic and efficiency performance Test troubleshooting analysis in twelve key areas The book concludes with appendices for relevant symbols and nomenclature, plus sample caculations generated from performance tests. With its engineer-tested procedures and thorough explanations, Trayed and Packed Columns: A Guide to Performance Evaluation, Third Edition is an essential text for anyone engaged in implementing new technology in equipment design, identifying process problems, and optimizing equipment performance.
The chemical process industry is a rich target for cyber attackers who are intent on causing harm. Current risk management techniques are based on the premise that events are initiated by a single failure and the succeeding sequence of events is predictable. A cyberattack on the Safety, Controls, Alarms, and Interlocks (SCAI) undermines this basic assumption. Each facility should have a Cybersecurity Policy, Implementation Plan and Threat Response Plan in place. The response plan should address how to bring the process to a safe state when controls and safety systems are compromised. The emergency response plan should be updated to reflect different actions that may be appropriate in a sabotage situation. IT professionals, even those working at chemical facilities are primarily focused on the risk to business systems. This book contains guidelines for companies on how to improve their process safety performance by applying Risk Based Process Safety (RBPS) concepts and techniques to the problem of cybersecurity.
Discover the inventions that have made our world what it is today A great invention opens the door to a new era in human history. The stone axe, for example, invented some 2 million years ago in East Africa, enabled us to enter the human path of endless improvements through inventions. The taming of fire enabled us to cook food as well as leave the warmth of Africa and move to the frigid lands of the North. From the stone axe to the computer and the Internet, this book provides a fascinating tour of the most important inventions and inventors throughout history. You'll discover the landmark achievements and the men and women that made the world what it is today. Great Inventions That Changed the World is written by Professor James Wei, a renowned educator and engineer who holds several patents for his own inventions. Following an introductory chapter examining the role of inventors and inventions in fueling innovation and global advancement, the book is organized to show how inventions are spurred by human needs and desires, including: Work Food, clothing, and housing Health and reproduction Security As you progress through the book, you'll not only learn about inventions and inventors, but also the impact they have had on our lives and the society and environment in which we live today. Inventions solve problems, but as this book so expertly demonstrates, they can also directly or indirectly create new problems as well, from pollution to global warming to bioterrorism. By enabling us to understand the impact of inventions throughout history, this book can help guide the next generation of citizens, decision makers, and inventors.
This book highlights current trends and developments in the area of engineering strains. The book details the current and future tools used in the production of bulk chemicals and biofuels from renewable biomass using green technologies. Complex phenotypes are traits in a microbe that requires multiple genetic changes to be modulated simultaneously in the microorganism's DNA. Knowing what those genetic changes are for a given trait and how to make those changes in the most efficient way forms the motivation behind writing this book. This book explains the newer tools to develop and enable engineered strains at time scales much faster that the natural evolution process so that we can increase a cells' production of a certain substance, increase process productivity, and extend metabolic capability. This book provides a one stop platform of reference for practicing researchers in the field of industrial biotechnology. This book also explains that the commercial success of a process that uses microbial catalysts over platforms that use chemical catalysts and fossil fuels depends on the time it takes to engineer these microbes to perform the desired reaction under harsh manufacturing conditions and at rates that meets the criteria for economic feasibility.
This book provides methods to train process operators to solve challenging problems. The book is split into two parts. The first part consists of two parts; first developing a daily monitoring system and second providing a structured 5 step problem solving approach that combines cause and effect problem solving thinking with the formulation of theoretically correct hypotheses. The 5 step approach emphasizes the classical problem solving approach (defining the sequence of events) with the addition of the steps of formulating a theoretically correct working hypothesis, providing a means to test the hypothesis, and providing a foolproof means to eliminate the problem. The initial part of the book focuses on defining the problem that must be solved and obtaining the location, time and quantity based specifications of the problem. This part of the book also presents techniques to find and define problems at an early point before they progress to the critical level. The second part of the book deals with the utilization of fundamental chemical engineering skills to develop a technically correct working hypothesis that is the key to successful problem solving. The primary emphasis is on simple pragmatic calculation techniques that are theoretically correct. It is believed that any operator can perform these calculations if he is provided the correct prototype. Throughout the book, the theory behind each pragmatic calculation technique is explained in understandable terms prior to presenting the author's approach. These techniques have been developed by the author in 50+ years of industrial experience. The book includes many sample problems and examples of real world problem solving. Using these techniques, theoretically correct working hypotheses can be developed in an expedient fashion.
This book explains characteristics of renewable fuels, especially biomass and wood, and the cost-effective and environment-friendly methods of handling, storing and burning these fuels. It is complete with the economic evaluation method, introduction of the pollution control equipment for limiting the emission from fuel combustion, case studies, and costs and carbon emission comparisons between conventional and alternate fuels. Many case studies are introduced here too. This book is an update and expansion of the Industrial Wood Energy Handbook by a team from the Georgia Institute of Technology in 1984. It introduces new technologies new technologies not available at the time of the early version.
